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TOPIC: '67 80 hp died again "Update"

Re:'67 80 hp died again "Update" 9 years 1 month ago #116050

  • Jim L
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I looked up the part number for a 1968 85 hp john rude flywheel on marine engine and came up with 0580685. If your '67 80hp takes the same flywheel as a '68 85 hp. I ebayed a couple that might fit. hopefully anotherhttp://www.ebay.com/itm/301353738148?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116051

wow by looking up your motor.. it looks as if 66 and 68 are different... but your flyheel is the same on all 67 v4's... 60,80,100 hp's part # 0580645
this is the only one i see

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116061

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Bob, how is the end of your crank shaft? it might be bad also. just a thought. greg

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116064

I go along with every one on this the flywheel looks bad find a new one over the winter good luck.

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116068

  • Waterwings
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Wow thanks for all the help guys. Yeah I have to agree it's starting to look pretty bad. From what I can tell it looks like the '67 flywheel was a one year only deal, gee go figure, that's about par for the course with this thing! lol

Vintagerunner yep that's the one, problem is I can't get a real good look at the keyway to make sure it isn't in the same shape mine is. I'll have to try an contact them.

Thanks guys!!!!

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116073

just remember.. that 1 year only flywheel... is the same on all their v4 motors... 60hp 80hp 100hp... so your not limited to looking at 80hp part... hope that one i found checks out good for you...

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116076

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Thanks.

Greg the crankshaft end is fine.

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116108

Sorry to confirm - the 67 flywheel is indeed only a 1 year deal. I think both the crank and the flywheel hub are worth lapping a few times to see what happens. The snout on the crank looks iffy - at least in the pictures. Maybe it's really more clean than it appears. But if the crank has any galling at all, even a new flywheel won't fix it alone. The snout needs to be as clean and burr free as possible. If it were mine, I'd lap it really well, then clean it of. Then paint the crank with some machinist's bluing compound. Set the flywheel on after the bluing has dried and slowly move the flywheel a quarter turn or more on the the stationary crank. Pull the wheel straight up and off the engine. Look to see how the bluing has been scraped - any high or low areas should be visible by the marks left in the bluing

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116110

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Thanks Bruce. I'll try and lap it a few more times and then do the bluing to see how it comes out. yesterday and today were Resorter days. Steamed the chines in so I should be able to get back to the flywheel while the chines dry.

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116178

Bob....looked at the bluish green "evinrude" that turned out to be a Johnson....didn't know they made them in that color....model no. V4L-19M....looks like a 67 from a chart online....posting a pic to see if it looks like yours before I try to take it off...john
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Re:'67 80 hp died again "Update" 9 years 1 month ago #116179

sorry...should be V4AL-19M

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116186

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John, thanks yep right one but let's see what the general opinion is on the following pics before we do anything else.

So here are the after lapping and after bluing pics.








I don't think it looks that bad but I'm no expert. Thoughts anyone?

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116210

still not thrilled with the bottom end of the key way grove.. but thats just me.. looks damaged and widened from the pictures..

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116212

  • 63 Sabre
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I gotta agree, damage to the keyway is not good, looks like you are only getting about 2/3 of the holding power.
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Re:'67 80 hp died again "Update" 9 years 1 month ago #116217

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Bob, crank looks usable to me but I would get a different flywheel, greg

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116218

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Yeah, that keyway is really, really bad. Time for another flywheel!

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116219

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Well crap!!!! lol

John, is that 80 you have toast, I hate to have you part it out if it's usable.

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116220

bob...I think shes froze....was in with a pile of v4s we bought....I was more into the 75s....will be gone over the weekend....will check it out more Tuesday...john

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116223

Bob;

I have been following your thread from the beginning, and I must admit you have greater patience that I will ever have. I hope a replacement flywheel will be the final answer for you. I have learned much by reading this thread, for sure. So many great people on this site that are more than willing to help. Thanks for posting so many pics, it has been very interesting. Keep on trying - you are an inspiration!

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116226

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Roger that John, standing by on this end, thanks.

Rick glad I can help everyone out, but just once I'd like to not be the "example"! LOL

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116246

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Bob, finally found a "smilie" that you can use.
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Re:'67 80 hp died again "Update" 9 years 1 month ago #116262

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Excellent Cal, thanks!!!!!!!!

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116333

well popped right off!!!
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Re:'67 80 hp died again "Update" 9 years 1 month ago #116334

wasn't as easy to take a pic of my hole as I thought it would be!!!
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Re:'67 80 hp died again "Update" 9 years 1 month ago #116336

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john, looks like a good one. just get a one price shipping box from the post office. greg

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Re:'67 80 hp died again 9 years 1 month ago #116337

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redfishpirates wrote:

wasn't as easy to take a pic of my hole as I thought it would be!!!


It's beautiful! :kiss:

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Re:'67 80 hp died again 9 years 1 month ago #116348

  • 63 Sabre
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We got the picture. Looks like a winner.

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116353

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Excellent John!!!!!! Would you like to part with it? Send me a pm and let me know how much and I can give you and address to ship it too.

Bob

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Re:'67 80 hp died again "Update" 9 years 1 month ago #116371

Bob - looks like there might be light at the end of the tunnel :)

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Re:'67 80 hp died again "Update" 9 years 4 weeks ago #116394

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Yeah Woo Hoo!!!!!!!!!!!

Bob

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Re:'67 80 hp died again "Update" 9 years 4 weeks ago #116413

  • 63 Sabre
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Bob, Looking forward to seeing some finished pictures and water shots next season with the motor running. Almost 6 pages of problems with ups and downs. Hope this is the final wrap-up.
Now...put the cap on, test it with a hose and fog 'er for the winter. Time to relax move on and cut a few more boards for the Resorter.
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Re:'67 80 hp died again "Update" 9 years 4 weeks ago #116436

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Thanks Cal, yep time to focus on the Resorter until the flywheel gets here.

John, huge thanks for helping me out buddy!!!!!!!!!!!!!!!!

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Re:'67 80 hp died again "Update" 9 years 3 weeks ago #116656

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Well the flywheel came in today. THANKS JOHN!!!!!!!!!!!!!!!!!!! It looks awesome and will go on hopefully tomorrow or Saturday. I'll keep you up to date.

Bob

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Re:'67 80 hp died again "Update" 9 years 3 weeks ago #116715

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Well the flywheel is back on. Used my buddies impact gun that put out 405ftlbs. Pulled the trigger until there wasn't any more movement.



Started her up and still not running right. Seemed like it was only firing on 3 cylinders. She died and didn't want to start again. The battery ran low gain so it's on a charger until tomorrow and I'll try again. More tomorrow.

Bob

Thanks again John!!!!!
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Re:'67 80 hp died again "Update" 9 years 3 weeks ago #116716

bob, your welcome.....I would think 80lbs should have been enough, hope you didn't strip anything!!!

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Re:'67 80 hp died again "Update" 9 years 3 weeks ago #116719

  • 63 Sabre
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Robert..........Back to basics again.
Now that you have your 'new' top cap, assuming that the points, capacitor, etc. are correct and clean, plugs are gapped properly, all plug wires are connected correctly and are tight in their mags I would recheck the timing again....just to make sure. Ya know with all your ducks in a row now and a proper non slipping key you could be off a notch on the drive belt, Just sayin'. Some of us would really like to see an end to this 5/6 page thread, especially you ;)

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Re:'67 80 hp died again "Update" 9 years 3 weeks ago #116727

Bob,

You may get credit for one of the longest running threads on the forum!

Throw that impact gun away. They are for removing rusty lug nuts, trailer & frame bolts. NEVER assembly with them. Besides possibly stripping the crankshaft or flywheel nut, you risk cracking the flywheel hub on the taper (remember, too tight = too far onto taper = spreading the hub) or worse yet, cracking the end of the crank.

Not sure of the proper torque on yours but my '66 DU (same core engine) calls for 70-85 foot-lbs

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Re:'67 80 hp died again "Update" 9 years 2 weeks ago #116745

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You and me both Cal, you and me both!

Jim, Used the torque wrench the last two times and it was still coming loose. Went with the impact gun this time. Didn't have the full power anyway since I was using the hotdog tank compressor not my big one.

Checked everything over and looked correct. Point gaps looked a little off so I tweaked them. Took the battery off the charger and fired her up. Started right away but would run real well at idle, had to kick it up to keep running. Here is a video, still not sure it sounds right.



Thoughts?

Bob

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Re:'67 80 hp died again "Update" 9 years 2 weeks ago #116748

  • 63 Sabre
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Smokes about right. Me thinks you have a winner there.
Keep the faith. Here's a run of a '66 90hp 'Rude you might want to watch. World speed record 135+ in 1966.

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